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Aerojet Rocketdyne’s SLS propulsion systems successfully debut in Artemis I mission

November 22, 2022

Powering NASA’s Space Launch System
NASA’s Space Launch System (SLS), America’s next-generation heavy-lift rocket, is powered by Aerojet Rocketdyne. Our propulsion plays a critical role in SLS’s ability to successfully launch the heaviest, largest, and most valuable payloads, including the Orion spacecraft, to deep space.

Aerojet Rocketdyne played a central role in “enabling humanity’s next giant leap” with the successful launch of NASA’s super-heavy lift Space Launch System (SLS) exploration rocket. The company provided critical elements to the Artemis I mission with propulsion on both the SLS rocket and the uncrewed Orion spacecraft.

“All of our propulsion systems, including the SLS first- and second-stage engines, performed magnificently today,” said Eileen P. Drake, Aerojet Rocketdyne CEO and president. “I want to offer my heartfelt congratulations to NASA for bringing the world’s most powerful rocket into service and look forward to the successful completion of the Artemis I mission.”

In total, Aerojet Rocketdyne provided 39 propulsive elements for the Artemis I mission (38 liquid engines and one solid rocket motor), as well as 14 high pressure tanks.

Artemis I is the first in a series of missions that will lead to the return of astronauts — including the first woman and first person of color — to the lunar surface and establish a sustained human presence on and around the Moon. During the 25-day Artemis I mission, Orion will enter into a lunar distant retrograde orbit before returning to Earth and splashing down in the Pacific Ocean for recovery.

Safely carrying humans to deep space
NASA’s Orion spacecraft will be capable of taking crews to deep space destinations and returning them safely to Earth. Launched on NASA’s new Space Launch System (SLS) heavy-lift rocket, Orion is designed to carry people farther into space for longer periods of time than ever before, withstanding higher levels of radiation and re-entry speeds than any previous human-rated spacecraft.

SLS and Orion are the foundational elements for the Artemis missions, which will help pave the way for human missions to Mars. Both systems rely on Aerojet Rocketdyne propulsion, continuing the company’s rich legacy of supporting NASA’s human spaceflight endeavors, including the Apollo, Space Shuttle and International Space Station programs.

The Artemis era got underway in earnest in the early morning hours when the rocket’s four shuttle-derived RS-25 core-stage engines, built and upgraded by Aerojet Rocketdyne, roared to life, helping the massive SLS rocket lift off from Launch Complex 39B. The liquid oxygen and liquid hydrogen-powered engines, generating 500,000 pounds of thrust each, performed flawlessly during their prescribed burn of 8 minutes and 2 seconds.

Powering Deep Space Exploration
Aerojet Rocketdyne is the prime contractor for the flight proven, high-performance RS-25 engines used to propel America’s next-generation heavy lift launch vehicle, NASA’s Space Launch System (SLS). Four RS-25 engines located at the bottom of the core stage will power the rocket on its eight and a half minute climb to space with more than 2 million pounds of thrust.

Not quite halfway through that burn, and shortly after separation of the SLS’s twin solid rocket boosters, the Orion Launch Abort System’s (LAS) Jettison Motor ignited. Generating 40,000 pounds of thrust, the Jettison Motor separated the LAS from Orion, allowing the spacecraft to continue its journey into space. The Jettison Motor is the only LAS motor that fires in both successful launch and abort scenarios.

Following core stage separation and a roughly 40-minute coast phase, the SLS’s Interim Cryogenic Propulsion Stage (ICPS), powered by an Aerojet Rocketdyne-built RL10B-2 engine generating 24,750 pounds of thrust, took over, performing the first of two planned burns to put Orion in a stable orbit above Earth. The RL10, variants of which have been flying since the 1960s, is the world’s most reliable upper-stage engine and is used for multiple government and commercial missions. The ICPS also features 12 Aerojet Rocketdyne-built MR-106 reaction control system thrusters providing pitch, yaw and roll control for the upper stage, as well as settling burns. Eight composite overwrapped pressure vessels (COPVs) produced by Aerojet Rocketdyne’s ARDÉ subsidiary also support operation of the stage.

The second ICPS firing occurred about an hour and a half after liftoff and lasted for about 18 minutes, propelling Orion out of Earth’s orbit and on its way to cislunar space. After another brief coast period, the SLS portion of the mission came to an end as Orion and its service module separated from the ICPS to continue on toward the Moon.

As it continues its journey, Orion, built by Lockheed Martin, will rely on Aerojet Rocketdyne propulsion systems for maneuvering and orientation. On the Orion service module, Aerojet Rocketdyne provides the Orion Main Engine, which is a 6,000 pounds of thrust engine derived from the Space Shuttle’s Orbital Maneuvering System and eight 100 pounds of thrust auxiliary engines with heritage back to Apollo. On the crew module, Aerojet Rocketdyne provides twelve 160 pounds of thrust reaction control thrusters that will control the crew module’s orientation for re-entry into Earth’s atmosphere.

Upon splashdown, Orion will deploy its self-righting flotation system which will be inflated with helium stored in five COPVs. This system will enable crews on future missions, beginning with Artemis II, to safely exit Orion after splashdown. ARDÉ also supplied a single nitrogen tank that pressurized Orion’s crew module.

The Artemis I mission is a national effort with contributions from Aerojet Rocketdyne sites located in Los Angeles, California; Sacramento, California; Redmond, Washington; West Palm Beach, Florida; Stennis, Mississippi; Carlstadt, New Jersey; Huntsville, Alabama; Orange, Virginia; Camden, Arkansas; and small and large Aerojet Rocketdyne suppliers in more than 40 states.

Filed Under: Contracts & Commercial Deals, Exploration & Science Missions

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